{"id":2363,"date":"2018-12-03T16:49:53","date_gmt":"2018-12-03T15:49:53","guid":{"rendered":"https:\/\/www.mc-2energy.com\/?page_id=2363"},"modified":"2018-12-04T13:43:52","modified_gmt":"2018-12-04T12:43:52","slug":"facilities-and-equipment","status":"publish","type":"page","link":"https:\/\/www.mc-2energy.com\/en\/about-us\/facilities-and-equipment\/","title":{"rendered":"Facilities and equipment"},"content":{"rendered":"[vc_row][vc_column]\n\t\t\t

<\/p>\n\t\t\t\n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\"installations\"\n\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> Handling equipment\n \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> CNC horizontal lathe \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> CNC vertical lathe \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> Geometric control room \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> (De-)Stacking pit \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> Non-destructive test (NDT) room \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> SCHENCK HM70 horizontal balancing machine \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> SCHENCK TARO 3600 static balancing machine \n\t\t\t\t\t\t\t\t<\/rs-layer>|<\/strong> Dual cyclone abrasive blast cabinet \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>Handling equipment\n \n\t\t\t\t\t\t\t\t<\/rs-layer>We have DEMAG overhead cranes for equipment lifting and handling:

\n- 2 cranes of 50 tons
\n- 1 crane of 16 tons
\n- 3 cranes of 5 tons
\n- 5 cranes of 3.2 tons

\n\nAnd three Lifting beams :

\n- 2 of 30 tons
\n- 1 of 50 tons

\n\nAs well as a tilting device.

\nThis equipment can safely handle a rotor up to 50 tons. \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>Equipped with a platform lift and adaptable floor to allow for rotor diameters up to a Frame 9FA rotor type \nThis equipment covers a vertical work range of 11 meters.

\n \nIt is a fully safe tool facilitating easy de-stacking and stacking of rotors whilst ensuring optimal conditions to keep both operators and material safe. \n\t\t\t\t\t\t\t\t<\/rs-layer>(De-)Stacking pit \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>CNC horizontal lathe \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>This equipment is used for correction and turning works.

\n \n- Distance between centres : 10 m
\n- Chuck plate capacity \u00d8 4 meters (3.6 meters without chuck).
\n- Maximum work-piece weight: 35 Tons

\n \nACCESSORIES :

\n \n- 2 Steady rests type \"C\" with 3 tools, capacity 200-600 mm
\n- 1 Steady rests type \"C\" with 3 tools, capacity 600-900 mm
\n- 1 Steady rests type \"C\" with 3 tools, capacity 900-1.300 mm
\n- 1 Hydrostatic rest, capacity 200-900 mm, with interchangeable pads and 3 tools (1 internal mount and 2 lateral arms) and lubrication unit

\n \nPROBE SENSOR FOR TOOLING :

\nSensor to detect wear and rupture of the tooling which is consecutively compensated by CNC.

\n\nPROBE SENSOR FOR WORK-PIECE :

\nSensor to measure the work-piece on the machine with consecutive adjustments by CNC. \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>CNC vertical lathe \n\t\t\t\t\t\t\t\t<\/rs-layer>This equipment is used for turning, drilling and milling.

\n \nDIMENSIONS AND CAPACITY:

\n- Maximum height of work-piece : 2 800 mm
\n- Maximum diameter of work-piece : 3 500 mm
\n- Platform diameter : 3 000 mm
\n- Permissible weight : 30 Tons

\n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>SCHENCK HM70 horizontal balancing machine \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>This machine is able to balance complete rotors up to:

\n- 11 meters long
\n- 3.6 meters in diameter
\n- 50 tons on rollers
\n- 80 tons on journal bearings

\n \nEQUIPMENT :

\nDedicated journal bearings for:

\n- MS 5000\/2
\n- MS 6B and F class
\n- MS 7E and F class
\n- MS 9E and F class

\nSpecial tool for balancing of turbine rotor. \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>Enables high precision balancing of rotor components up to 3.6 tons.

\n \nEQUIPMENT:

\n- Hydraulic clamping chuck
\n- Set of special tooling for rotor components of Frame 5\/6\/9E\/6-9FA\/9FB turbines (hot section as well as compressor part of the turbine). \n\t\t\t\t\t\t\t\t<\/rs-layer>SCHENCK TARO 3600 static balancing machine \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>With the available equipment our inspectors, qualified according Cofrend II, are able to conduct the following non-destructive tests:

\n- Ultrasonic
\n- Magnetic Particle Inspection (MPI)
\n- Dye Penetrant Inspection (Fluorescent or Color)

\nEQUIPMENT:

\n- Drying chambers 2.2 X 2.2M
\n- Electrostatic powder spray
\n- Electronically controlled impregnation and drying time
\n- Area for collection and treatment of used fluids \n\t\t\t\t\t\t\t\t<\/rs-layer>Non-destructive test (NDT) room \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>This air-conditioned room is used for geometric controls and 3D digitisation of parts :

\n \nEQUIPMENT:

\n\n- Edge FaroArm sensor capacity 3 meters, tolerance 15\u00b5m
\n- Blue laser scan\/ red laser scan with PolyWorks operating system
\n- Standard measuring equipment

\n\nInspection of parts over 3 meters are executed by means of the measuring tool (digital sensor) on our horizontal lathe. \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer> \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>Geometric control room \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group> \n\t\t\t\t\t\t\t\t<\/rs-layer><\/i> \nBack \n\t\t\t\t\t\t\t\t<\/rs-layer>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>\"\" \n\t\t\t\t\t\t\t\t<\/rs-layer>Dual cyclone abrasive blast cabinet \n\t\t\t\t\t\t\t\t<\/rs-layer>Cleaning of parts by bead-blasting (glass beads) or by aluminium oxide.

\n\nAssembled rotors are cleaned by dry-ice blasting (CO\u00b2 dry ice).\n \n\t\t\t\t\t\t\t\t<\/rs-layer><\/rs-group>\t\t\t\t\t\t<\/rs-slide>\n\t\t\t\t\t<\/rs-slides>\n\t\t\t\t<\/rs-module>\n\t\t\t\t